Lead wire encapsulated transformers

Short Description:

Lead wire encapsulated transformers (fully encapsulated with epoxy resin and equipped with flexible lead wires) feature superior insulation, PCB installation friendly type,vibration resistance, low noise, compact size, flexible installation and high reliability compared with conventional open-type transformers.Product have CE,UL,ISO,REACH,RoHs etc certificate.PCB transformer.We can do OEM and Customized service.

 


Product Detail

We can do OEM and Customized service

Product Tags

Flexible Installation & Wide Compatibility

Designed with lead wire outlets, the transformers can be directly welded or connected via terminals, requiring no PCB pins for assembly. They suit devices with limited space and flexible wiring requirements, such as electric meters, controllers, small home appliances and industrial control boards.

Thanks to vacuum encapsulation and automated production, the products deliver stable electrical parameters and excellent consistency.

Typical Application Scenarios

Instrument industry: Smart electricity meters, water meters and gas meters
Industrial control boards, PLCs and sensors
Outdoor power supplies, security equipment and charging piles
Medical instruments, small home appliances and smart home devices
Vehicle-mounted electronics, aerospace equipment and other harsh-environment applications

Company Profile

The factory covers an area of over 20000 square meters  with self-built workshops of more than 10,000 square meters. The company has set up three divisions: High Frequency Division, Low Frequency Division and Industrial Control Division, employing more than 260 staff including over 50 administrative and management personnel.

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To develop new products that meet current market demands and maintain strong production competitiveness within the industry, the company invests an average of 5 million yuan annually in purchasing and upgrading automated production equipment.

We have 8 fully automatic winding production lines, with a capacity of 10,000–15,000 pcs per line per single shift.There are 9 fully automatic stamping & testing lines, capable of 10,000–12,000 pcs per line per single shift.High-frequency robotic production lines achieve an output of 10,000–12,000 pcs per line per single shift.2 automatic potting lines have a capacity of 45,000–55,000 pcs per line per single shift.8 automatic packaging lines run at 8,000–15,000 pcs per line per single shift.

Our Partner

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Our Certificates

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Equipment Drawing

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Equipment drawing (2)
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R&D Diagram

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R&D Diagram

Exhibition

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The exhibition picture is at Shanghai New International Expo Center Parameters Munich Shanghai Electronics Exhibition on March 21, 2019, booth No. C2-2904

From November 18 to 20, 2021, at the Exhibition Hall of China Import and Export Commodity Fair in Guangzhou

Booth F17/K7 of 2021 Asia Pacific International Power Products and Technology Exhibition

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From May 16 to 18, 2023, participate in Shenzhen World Exhibition&Convention Center Smart Home Exhibition, booth A390, Hall 13.

Customer Visit

European customers
European customers visit
The earliest exhibitions and foreign customers
Italian customers

FAQ

Q: What’s your daily single-shift production capacity?

A:8 fully automatic winding lines: 10,000–15,000 pcs/line/shift

9 fully automatic flattening & testing lines, capacity: 10,000–12,000 pcs per line per single shift

High-frequency robot production lines: 10,000–12,000 pcs/line/shift

2 automatic potting lines: 45,000–55,000 pcs/line/shift

8 auto packaging lines: 8,000–1,000 pcs/line/shift

Q: What tests are conducted before delivery?

A: Full electrical performance test, insulation resistance test, withstand voltage test, appearance inspection and dimensional check via automatic testing machines.

Q: Can you customize transformers based on our drawings and special demands?

A: Yes, we support OEM & ODM customization, including winding structure, pin layout etc.

Q: What potting materials do you adopt?

A: Custom epoxy resin according to customer requirements, with good insulation, heat dissipation and anti-vibration performance.

Q: Will bubbles appear inside the potted body?

A: We equip vacuum defoaming procedure to minimize bubble rate; major bubble defects will be 100% inspected and rejected.


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